Electronics Manufacturing

Quality Control

Electronics Manufacturing Quality Control

We utilize the latest test equipment and machinery to ensure the highest quality in our electronics manufacturing services and products. More specifically, we utilize the AOI (automatic optical inspection) ALD7120.

Electronics Manufacturing
AOI (Automatic Optical Inspection)

Every electronic assembly manufacturer has quality control testing as a part of their process. At TransPower, that includes several. ALD7120, for example, includes state-of-the-art i3D technology, a high-speed camera, and a multidirectional lighting module. This system has a small footprint, works very quietly, can be integrated easily, and is suitable for use in production. At the same time, it can deliver 100% coverage and high-speed inspection with no escapes and a very low false alarm rate. In addition, it can be used in different kinds of applications such as TH component inspection, glue pad contamination, and more. Last but not least, ALD7120 does not require any hardware modification to switch between reflow, pre-flow, wave, or glue applications. It has a vast range of capabilities and is designed to overcome all PC inspection challenges, including shadows, various component colours, transparency, board warpage, and many more.

Finally, to monitor and control our electronics manufacturing process, we apply SPC techniques such as X-bar R charts, Cpk, PPM, and P charts to maintain our standard.

Abrasion test

(One of the final steps of EMS prototyping services is testing. The abrasion test, for example, is used to verify paint quality, adhesive strength & durability)

LED Spectrum Analysis

(LED spectrum analysis testing helps to verify color/brightness & consistency)

Salt-Spray test

(Equipment manufacturing services for outdoor and aquatic supplies frequently require the salt-spray test to assess the potential for rust)

Environmental test

(The environmental test is used to simulate temperature and humidity and to perform stress to determine the impact on the product out in the field)

RoHS Test

(Our RoHS test machine can handle up to 75+ elements to screen for hazardous substances in products to comply with RoHS/WEEE directive)

electronics manufacturing service

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