Electronic Manufacturing Automation: Building for the Future

Electronic Manufacturing Automation

When discussing electronic manufacturing automation, one can’t help but note the seismic shift in the industry due to the adoption of artificial intelligence (AI) and automation technologies. AI is not only a tool for enhancement but also a catalyst for transformation. From predictive maintenance and quality management to logistics and production control, AI is revolutionizing how electronics are manufactured. In fact, a recent study found that the value of AI in the manufacturing industry is expected to surpass $16.7 billion by 2026, with early adopters likely reaping the biggest rewards in terms of process optimization, cost savings, and generating new insights.

Join us as we explore the future of electronics manufacturing automation and discover how AI is setting the stage for a smarter, more connected world.

How AI in Electronics Manufacturing Is Used

In principle, AI applications can be implemented into almost any area of electronics manufacturing. In practice, however, certain areas are particularly well-suited:

Maintenance

Predictive maintenance has long been recognized as a key issue in the electronics manufacturing industry. Essential to its implementation is condition monitoring, which continuously collects measurement and production data from machines and systems. Based on that data, machine learning algorithms will optimize maintenance intervals to prevent future failures.

Quality Management

When companies are asked about the benefits of AI in electronic manufacturing, quality assurance is almost certain to be brought up most often. Both traditional machine learning models and deep learning combined with high-resolution image processing transform quality management and control into a highly automated process. For example, after training on “good images,” the AI can independently detect any deviation from the optimal condition of a part.

Logistics

Artificial intelligence can identify and prevent bottlenecks in the supply chain during production, while also optimizing inventory levels based on trend forecasts reduces capital tie-up.

Digital Assistance Systems

AI-based digital assistance systems increase flexibility and productivity by providing workers with the right information for each step of a process. The intelligent algorithms learn from the interaction and adapt the messages to the user’s skill level. Gesture and speech recognition also make collaboration more intuitive and secure.

Production Control

Artificial Intelligence is an ideal complement to modern Manufacturing Execution Systems (MES) because the database is already available in most cases. Machine learning can be used to derive forecasts as the basis for forward-looking planning and production control. For example, throughput times can be increased, disruptions or bottlenecks can be identified in advance, and appropriate action can be taken.

Sustainability

Artificial intelligence enhances sustainability in almost all areas of a company. This can include material- and energy-saving manufacturing processes, predictive process control that reduces waste, optimized control of air conditioning systems, and resource-efficient logistics.

Benefits of AI and Robotics in Electronics Manufacturing

The move to use artificial intelligence in electronics manufacturing is gaining widespread use across the globe. Its major benefits include improvements in:

  • Productivity
  • Efficiency
  • Safety
  • Reaching Goals
  • Ultimate Success

Other important benefits include better cost control, reduced product cycle times, and improved performance. Machines run overtime as programmed in production which results in lower overall expenses in manufacturing. Also, AI is always available compared to employees who miss work for various reasons.

As we move forward into the future, it’s clear that the convergence of artificial intelligence and manufacturing is not some trend but rather a necessity for any electronics manufacturer looking to create a more efficient, sustainable, and innovative industry.

If you’d like to know more about how TransPower can help your business become more profitable, contact us today to learn more about our services and solutions!  

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